ZC-PRISM Closure Inspection & Rejection Module

The Zalkin ZC-PRISM offers multiple detection capabilities to help increase line efficiencies.

The new Zalkin Pre-Inspection & Sorting Module has been developed for high speed detection and control of defective caps.

The module can be integrated on new lines or retrofitted to existing lines.

The ZC-Prism is ideal for multiple industries and applications using flat caps.

ZC-PRISM Closure Inspection & Rejection Module

• Designed for flat plastic caps
• Up to 2,000 cpm (120,000 cph)
• Integrated in Zalkin closure delivery system (between cap orienter & capper or cap orienter & buffer)
• Capable of inspection of multiple defects and rejection of defective closures
• Full control with on board PLC and HMI
• Increased line efficiencies
• Reduced product and packaging waste
• Robust and easy-to-maintain design

Integrated in Zalkin closure delivery system between cap orienter & capper or cap orienter & buffer

Inspection:

• Single camera station (oriented in vertical and perpendicular or transversal)
• Cap defect detection includes:
  • mis-shaped caps
  • deformed caps
  • cap color variation
  • upside down caps
  • missing tamper band
  • deformed plug seal
  • contaminants

Other defect detection modes available for specific applications