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HCT - Head Changeover Tool

The Head Changeover Tool is a time-saving tool designed to support capping heads during changeover operations.

The support tool improves overall safety by allowing operators to mitigate manual handling of heavy capping heads during format changeovers. This custom tool can be installed on any Zalkin capping system and can support 6 to 12 kg by utilizing a preloaded spring harness.

Ease-of-use & Time Saving

  • Weight bearing support reduces the exertion required of the operator during format changeover
  • Makes head changeover easier for operators & technicians
  • Allows for faster changeovers, especially on machines with a large number of heads
  • When not in use, support tool locks into place (control via sensor) to not interfere with production
Effortless Head Changeover Tool  - HCT from Zalkin
HCT 1
HCT 2

HCT - Head Changeover Tool Specifications

  • Footprint 200 x 350 x 650 mm (when locked)
  • Range Max. 450 mm (from main axis to head axis)
  • Components Material Mainly 304L stainless steel
  • Spring Axis Material 440B tempered stainless steel
  • Cleaning Resistant to standard CIP
  • Inductive Sensor For lock position control
  • Electrical Requirements 24 V (for inductive sensor)
  • Air Requirements N/A

Additional Products

H6 Compact Heads

Zalkin extends its screw-on capping head range with the highly adaptable H6 Compact. It’s time for you to deploy the proven Zalkin H6 Hysteresis technology on your overall installed base!

Screw-On Capping Heads

Screw-on capping heads are compatible with all Zalkin freestanding rotary cappers, monobloc rotary capping turrets and single head freestanding cappers.

Roll-On Sealing Capping Heads

Zalkin offers three different diameters of roll-on sealing capping heads for applying aluminum closures to glass or metal containers.

Push-In & Snap-On Capping Heads

Zalkin push-in and snap-on capping heads are compatible with rotary bloc, rotary free-standing and single-head cappers and like all Zalkin heads offer fast, tool-less change over.

Screw-On + Roll-On Capping Heads

Dual function screw-on + roll-on heads apply Torque-on Pilfer Proof (TOPP) aluminum closures to wine and spirits bottles in a single operation.

Servo Capping Heads

Every Zalkin capping head can be configured with optional servo technology for precise closure application and orientation.

Insert + Close Capping Heads (Pumps & Triggers)

Zalkin offers a wide range of capping heads specifically designed for trigger and pump closures.

Decapping Heads

Zalkin offers two different decapping heads for removing plastic or aluminum caps from returnable glass and PET bottles.

Lube-Free Capping Head Slides

Lube-free head slide is fitted for screw-on cappers and reduces contamination risk on screw-on cappers