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Z-INSPECT - Bottle and Cap Camera Inspection

Designed for roll-on sealing, snap-on or screw-on cappers, Z-Inspect allows to integrate a vision system into a new or existing capping equipment to detect defective caps and bottles after capping.
Faulty bottles are rejected, without stopping the line

  • High resolution single or multiple camera with HMI and control box
  • Suitable for speed up to 24,000 caps/hour
  • Defaults controlled (missing closure, cap height, cap shape,...)
  • Machine stops only after X consecutive defects
  • Backlight

Benefits

  • Avoids production loss
  • Traceability of the production batches
  • Can be integrated in any manufacturer's capper (not only Zalkin)

Easy configuration, use and maintenance with interactive menus (to meet all your product inspection needs)

Documented test protocol provided

You would prefer to upgrade your capper to avoid the purchase of a new equipment and the requalification of your whole line? Z-Inspect can be retrofitted to existing lines.

Close up of the Z-Inspect bottle cap camera inspection control calibration system
Display of the Z-Inspect bottle cap camera inspection control calibration system
Display of the Z-Inspect bottle cap camera inspection control calibration system zoomed in on a product
Close up of the Z-Inspect bottle cap camera inspection control calibration system
Display of the Z-Inspect bottle cap camera inspection control calibration system
Display of the Z-Inspect bottle cap camera inspection control calibration system zoomed in on a product

Additional Products

TCT - Torque Calibration Tool

The Torque Calibration Tool helps our customers easily measure the application torque of their screw-on capping heads and the removal torque of applied closures.

RCT - Roller Calibration Tool

The Roller Calibration Tool helps our customers to calibrate the rollers of their sealing heads.

ZC-PRISM - Closure Inspection & Rejection Module

The new Zalkin Pre-Inspection & Sorting Module has been developed for high speed detection and control of defective caps.

Assurance of Capping Integrity

The ACI (Assurance of Capping Integrity) system for the single head FTM-300 and FTM-300 TANDEM was created to provide an accurate inspection of large format containers. The ACI system provides 100% inspection for every cap applied to ensure proper quality.